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API-577 Practice Questions

Welding Inspection and Metallurgy Exam

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Total Questions : 110

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Question # 21

In general, austenitic stainless steels are considered to have:

Options:

A.  

Good weldability.

B.  

Significant issues with lack of sidewall fusion.

C.  

Fewer problems with distortion.

D.  

A tendency toward lack of root pass fusion.

Discussion 0
Question # 22

Which of the following is a commonly accepted limitation of flux core arc welding (FCAW)?

Options:

A.  

It is more sensitive to drafts and wind than GMAW.

B.  

It has lower deposition rates than SMAW.

C.  

Shielding must always be provided by an externally supplied gas.

D.  

Large volumes of welding fumes are generated.

Discussion 0
Question # 23

When welding using the shielded metal arc welding (SMAW) process, which of the following best describes the appearance of excessive penetration on a radiograph?

Options:

A.  

A lighter density in the center of the width of the weld image, either extended along the weld or in isolated circular drops.

B.  

An irregular darker density near the center of the width of the weld image along the edge of the root pass image.

C.  

An abrupt density change across the width of the weld image with a straight longitudinal darker density line at the center of the width of the weld image along the edge of the density change.

D.  

A localized darker density with fuzzy edges in the center of the width of the weld image.

Discussion 0
Question # 24

ACFM is an NDE technique ideal for inspecting:

Options:

A.  

Nozzles, ring-grooves, and grind-out areas.

B.  

Lap joint welds and uphill welding.

C.  

Butt welds (single and double bevel) and plug welds.

D.  

Fillet welds, J-welds, and seal welds.

Discussion 0
Question # 25

The carbon equivalent formula indicates:

Options:

A.  

Whether postweld heat treatment (PWHT) will be needed.

B.  

Whether preheat will be needed.

C.  

The theoretical carbon content of a steel.

D.  

The weldability of a steel, based on carbon content.

Discussion 0
Question # 26

Which of the following weld flaws is described as a subsurface terrace and step-like crack weakened by dispersed planar-shaped inclusions?

Options:

A.  

Lamellar tearing

B.  

Hydrogen cracking

C.  

Sulfite stringers

D.  

Hot cracking

Discussion 0
Question # 27

The weld symbol represents which type of weld groove?

Question # 27

Options:

A.  

Parallel

B.  

Scarf

C.  

Flare

D.  

Bevel

Discussion 0
Question # 28

When performing a carbon steel to carbon steel hot tap where the CE of one of the metals is greater than 0.42%, which of the following electrodes should be used?

Options:

A.  

E7048-H4

B.  

E7048

C.  

E7018-A1

D.  

E7018

Discussion 0
Question # 29

What is a sensitized microstructure in austenitic stainless steels?

Options:

A.  

An area next to the heat-affected zone that has suffered some softening and loss of strength.

B.  

The microstructure of the weld that has been melted and will therefore have properties more like a casting than the base metal.

C.  

An area near the heat-affected zone affected by welding that may experience intergranular corrosion.

D.  

The high residual stress zone adjacent to the weld fusion line that will have higher hardness than the weld or base material.

Discussion 0
Question # 30

The distance the weld metal extends from the weld face into a joint, exclusive of weld reinforcement is called:

Options:

A.  

Groove angle

B.  

Joint penetration

C.  

The weld body

D.  

Complete penetration

Discussion 0
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